Flow Manufacturing / Kanban
Problem Description
Existing Stockroom Layout & Processes does not facilitate efficient flow of material to / through manufacturing.
Corrective Action Methodology
- Educate - EASI and Oracle functionality
- Develop procedures and work instructions; train stockroom / manufacturing personnel
- Develop metrics and root cause pareto; implement Cycle Count Process
- Reorganize the stockroom; implement Kanban System
Results and Benefits
- 40% reduction in material labor (kitting time)
- 40% reduction product cycle time
- 60% increase in inventory turns
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